10 Best TIG Welder For Aluminum in 2021 – Review & Buying Guide

Enlisted are the 10 best TIG welder for Aluminum that not only meet your welding needs but are also budget-friendly as well.

Have you mastered your MIG skills and now looking to buy a TIG welder? Among skillful welding methods, TIG welding is one of the best that delivers high-quality welds results. Moreover, TIG welder is highly specialized equipment that can weld more types of metals than any other welding process. Besides this, the TIG welder for aluminum is designed so that it works best with any filler type and on any alloy, no matter the condition it is in.

TIG welding is one of the trickiest welding types, so having the right machine for welding would probably make your task much easier you. In this article, we have reviewed the welders that we firmly believe fall into the category of best TIG welders for Aluminum, which not only meets your welding needs for aluminum but is also budget-friendly.

Best TIG Welder For Aluminum

Image Product Details   Price
Weldpro-200-Amp-LCD-Inverter Weldpro 200 Amp LCD Inverter – Best Budget TIG Welder • Light-weighted
• Dual voltage option
• 2 years warranty
• Hot start and arc force features
Check Price
LOTOS-MIG140  LOTOS MIG140 140 Amp MIG Wire Welde • Safe and durable
• Easy to set up
• Easy usage and control
• Versatile involve both flex core and MIG welding
Check Price
Aluminum-Welder-AC  Aluminum Welder AC DC 200 Amp • Dual voltage operation
• HF start hand torch control
• Amperage control through a foot pedal
• AC DC welding
Check Price
Lincoln-Electric-Square Lincoln Electric Square Wave TIG • Versatile
• Lightweight and portable
• AC and DC option
• Great for aluminum
• Lots of adjustable options
Check Price
TIG-Welder TIG Welder, Diversion 180, 120-240VAC • Dual voltage plug for quick voltage change
• AC and DC capability
• The fan on-demand feature
• Powerful and portable
Check Price
AHP-AlphaTIG AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder • Outstanding arc quality
• Versatility
• Portable light weighted
• Dual voltage operation
Check Price
Arc-Combo-Welder MTS-205 205 Amp MIG/TIG-Torch/Stick Arc Combo Welder • Multifunctional
• Light-weighted
• It comes with many useful accessories
Check Price
TIG-Welder-230V Hobart 500551 EZ-TIG 165i AC/DC TIG Welder 230V • Easy to set up
• Portable and light weighed
• Auto-shutdown feature
• Flexibility to shut between AC and DC
Check Price
Stick-Welder PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder • CK 17 torch
• Metal food pedal
• 3 years warranty
• 200 Hz pulse frequency
• 10 to 225 amperage range
Check Price
TIGStick-Welder ESAB EMP215IC 120/230-Volt Dual Voltage Professional Grade MIG/TIG/Stick Welder • Bigger Screen For User Settings
• ESAB 2151C torch
• Includes MIG gun and TIG torch
Check Price

1. Weldpro 200 Amp LCD Inverter – Best Budget TIG Welder

The Weldpro MIG is a multi-process welder that offers many features in a very budget-friendly range. Firstly the Weldpro has an on-screen menu system through which you can easily edit the style settings by your choice. Similarly, it has a complete option to adjust both voltage and wire speed and gives full manual control of amperage options. Also, the hot start and arc force enhances the welding experiences.

Moreover, Weldpro also has a new warning feature ‘‘out of range’. That lets you adjust the voltage per the other settings in MIG mode. The feature warns you by turning the light from green to red that you may have under or over selected voltage and wire speed values. The machine has 30% duty cycle at 200 amps power output. Similarly, it tells you whether or not you should weld that part or choose a new spot to accomplish your task easily.

The welder has an outstanding DC lift tig function that gets it ready to accomplish your needs for both small and intricate welding processes. Despite multi-functions, when Weldro is used with a 100% pure Argon gas, the welding process becomes clean, quiet, and smoke-free. The welder has an exceptional DC stick welding that delivers excellent fusion and bead characteristics. The product has dimensions of 7” x 8.7” x 15” and a weight of 30lbs.

  • Light-weighted
  • Dual voltage option
  • 2 years warranty
  • Hot start and arc force features
  • No support for AC TIG (aluminum) welding
  • No spool gun in the box

The welder is one of the best tig welders for aluminum because it’s very light and easy to be dealt with by a single person. The leads are outstanding in length too. And if you are looking for a low budget welder, this might be the one you need.

2. LOTOS MIG140 140 Amp MIG Wire Welder – Best Aluminum TIG Welder For The Money

Lotos MIG140 is a new 2017 upgrade machine that is now available with a 2T/4T switch. The Lotos MIG has two displayers that help customers to adjust the feeder speed and welder voltage precisely. Moreover, the newly designed ground cable quick connector works as an easy switch between +/-. Also, it features a 140 amp MIG welder that welds precisely at an attractive price.

Lotos is a highly versatile and durable welder that is perfect for both home users and professional users. Besides this, Lotos is also a spoon gun that is capable of aluminum welding. And it has an effortless installation. It can connect to your 110v outlet easily and set up within less than 10 minutes. Similarly, it is perfect for 4’’ or 8’’ industrial wire spools.

Lotos MIG also integrates thermal overload protection to protect the welder from getting overheated. Finally, it has several functions that can be used for Welding Stainless steel, Mild Steel, Aluminum, and other metal materials. The wire range for solid steel is 0.6 – 0.8mm, and flux-cored is 0.8 – 0.9mm. The product has a weight of 54lbs and a 1-year warranty.

  • Easy usage and control
  • Easy to set up
  • Safe and durable
  • Versatile involve both flex core and MIG welding.
  • Not suitable for ones working in a remote area

Lotos MIG 140 is a full flux core and MIG tig welder with a remarkable reputation for its durable performance. For various types of metalwork projects, whether home or professional, it is a perfect unit.

3. Aluminum Welder AC DC 200 Amp – Best TIG Welder For Home Use

Aluminum welder AC DC 200 Amp is a powerful inverter designed by using the latest technology that makes it best for manual welding and electrode welding. This is the best welding machine for any kind of steel, non-ferrous metal, and aluminum. Firstly, Aluminum welder comes with a wide range of settings to improve welding for specific applications.

Secondly, the Aluminum welder 200 amp allows you to control the amperage through the foot pedals. The amperage control has a significant role in the productivity level. Moreover, Welder ensures precise welding by HF starts hand torch control feature. The power source delivers a strong and delicate stable arc, which results in high quality and efficient cuts.

Also, the Aluminum welder 200 amp has a digital displayer that shows the current amperage. The IGTB’s most updated transistor technology inverter enables the power and a duty cycle of 60% at full power. AC tig function is specially designed for aluminum and aluminum alloy welding, while DC tig functions are designed for stainless steel welding. Lastly, it operates with a dual voltage option of 110V/220V and Dual-Frequency 50HZ/60HZ. The net weight of the product is 36lb.

  • Dual voltage operation
  • HF start hand torch control.
  • Amperage control through a foot pedal
  • AC DC welding
  • Do not come with a tungsten rod.

Welder AC DC 200 amp is one of the best and versatile tig welders for aluminum. The TIG200P AC DC can be used for many purposes on stainless steel, mild steel, copper, aluminum, and other metals. Last but not least, it can be widely used in industry and home tasks.

4. Lincoln Electric Square Wave TIG – Best AC DC TIG Welder

Lincoln is one of the striking Tig/Stick 2 in 1 machines available. It has simple features to use and comes with all accessories that you need to start welding. Despite this, Lincoln has both AC and DC power options. The AC tig is ideal for aluminum welding while the DC tig welds steel and Chromoly. And the machine built is based on inverter technology that makes it portable.

Similarly, Lincoln is a dual voltage welder that gives you a free hand using a standard voltage of 120V outlet or 230V for more power. Likewise, the unit comes with two power cords, one for each, making it easy and quick to switch. Moreover, square waves might appear a little complex at first, but it has quite easy controls once you figure them out. An on/off switch is also installed. You can adjust the amperage, frequency, and welding mode.

Lastly, Lincoln has an AC balance feature that allows you to adjust the welding machine in the range of 60%-90%, depending on the welding material. The frequency offered by this product is 60-150hz, and 1-20 pulse/sec. Lincoln has the most advanced startup method of a high-frequency startup. The weight of the product is 73 pounds.

  • Versatile
  • Lightweight and portable
  • AC and DC option
  • Great for aluminum
  • Lots of adjustable options
  • The pulse isn’t adjustable.

The lincoln square wave is one of the best tig welders for aluminum because it performs many functions. It is an extremely strong and powerful welder that can be plugged anywhere. In short, it includes all accessories and has simple usage that helps you to become a pro.

5. TIG Welder, Diversion 180, 120-240VAC

The miller diversion 180 tig welder is an extremely precise and effective welder for aluminum that performs completely clean and deeply penetrating welds. First of all, it has simple to set up machine settings. It is 3 steps process. Step1 sets your machine; step 2 selects the material type you are welding, step 3 selects the thickness range.

Secondly, Miller comes with all accessories that you need, such as a gas regulator, gas hose, even a setup DVD with the aluminum welding tips, and a set of cart blueprints to help you get started on your first tig task. Similarly, the multi-voltage plug allows you to connect to a common 120V or 240V power outlet without the use of any tools.

Moreover, Miller uses the latest inverter technology of AC DC power source to ensure efficient and consistent welding arc compared to older tig-based machines. Also, the machine comes with a diversion series standard foot control and a wildcraft tig torch. This cooled torch of 150amp has a compact and durable design ideal for a professional and best beginner welder. The diamond grip design provides an extra comfortable grip.

Last but not least is that it has an HF frequency tig start feature. The cooling system only operates on demand. The system cuts down the noise and reduces the power consumption and containment drawn into the machine. This is a highly portable and light machine weighing 50lb.

  • AC and DC capability
  • Dual voltage plug for quick voltage change
  • The fan on-demand feature
  • Powerful and portable
  • Not suitable for industrial use
  • Not budget-friendly

Miller diversion is an exact tool for welding for both AC and DC. It is an ideal tool for both steel and aluminum. It delivers a consistent and beautiful weld arc. It is a bit expensive, but you get a good value for your money with its performance. A generator can power it for remote location projects.

6. AHP AlphaTIG 200X 200 Amp IGBT AC DC Tig/Stick Welder

AHP alpha tig is high quality and an affordable welder for aluminum and stainless steel. It also offers stick welding. Some features give you good value for money by giving you astonishing results. Firstly, it is very simple to switch between AC and DC power. With tig welding, it gives a quiet, smooth arc.

Secondly, Alpha tig is a dual voltage welder, running either on 110V or 220V. It can also operate on generators so that you can use it anywhere, irrespective of your projects’ location. It is really easy to switch between the voltages by just switching the plug over. Likewise, you can get a lot of welding without overheating as the unit has a duty cycle of 60% at 200A for tig and 35% AT 155A for a stick.

Moreover, the unit has an HF start tig and a foot pedal that is great for controlling the tig welding operation. For more lasting and reliable performance, the unit is designed with IGBT technology along with PMV. Also, it has a 2T/4T function. Lastly, the AHP is very light. It weighs 50lb and is portable too.

  • Portable light weighted
  • Versatility
  • Outstanding arc quality
  • Dual voltage operation
  • Fans are a bit noisy.

AHP Alpha tig is one of the top-rated and budget-friendly tig welders for aluminum. It is a versatile machine that has both options of stick or tig welding. It is effortless to set up, and also it comes with a manual that explains its simple installation making it a user-friendly unit.

7. MTS-205 205 Amp MIG/TIG-Torch/Stick Arc Combo Welder

Firstly MTS-205 AMP is one of the best welders for aluminum that gives you complete control and durable performance. Despite this, the welder is designed with IGBT technology to deliver efficient and amazing results. In addition to this, it is a DC welder that is designed especially to be used for different purposes on aluminum.

Secondly, MTS is a 3 in 1 welder that can be used for welding aluminum, alloy, mild steel, etc. it also has efficient results on solid wire, aluminum wire, and flux core wire. Also, it has many benefits, as the unit comes with a warranty and customer service. Similarly, MTS has dual voltage options, so if you are working on larger volume projects, it is a perfect choice. You can easily switch between the voltages 115V and 230V depending upon your work.

The product also has the feature of protecting itself from overheating and internal damages if operated for a long time on high voltage. Apart from it, it has a steep amperage control and an LCD. Lastly, this machine has a synergic control, 10-25 amps output range, and a 60% duty cycle. Lastly, it is very light weighted having 27 pounds weight and is a highly portable machine having a warranty of 1 year.

  • Multifunctional
  • Light-weighted
  • It comes with many useful accessories
  • The instructional manual is a little complicated

MTS is one of the best-chosen tig welders for aluminum because it is a good option for home repair projects and professional tasks. It comes with many settings to easily adjust the output according to the thickness or type of wire you are working with. Lastly, the machine delivers a precise and clean arc ignition and finishing.

8. Hobart 500551 EZ-TIG 165i AC/DC TIG Welder 230V

Hobart EZ tig is a full package that delivers unique knob control making the machine the easiest and quickest welder for aluminum all the time. First, this machine has an easy-to-use interface mechanism of 3 steps. All you have to do is set it up, select your material to weld, and select the material’s thickness range. It has a great weld performance from 22 gauge to 3/16 in both AC and DC powers.

Secondly, this machine is a versatile product that is 165 amp tig welder welds both AC (aluminum) and DC (steel, stainless steel, and Chromoly). Despite this, it has a single voltage operation, i.e., 230V. Also, it comes with accessories such as a tig torch, a foot controller for adjusting amperage, a cable and clamp, a gas regulator, a hose, and a manual for user guidance.

Similarly, an auto-post flow feature is also installed that gives the best shielding for welding amperage without making your own adjustment. Besides, HF starts feature allows you to have a non-contract arc start that prevents contamination. A fan on-demand feature permits the fan to run only when needed resulting in reducing the dust pulled into the unit, increasing the lifespan of the product. Lastly, it is light weighted 50lb and portable, having two caring handles on top of the machine.

  • Easy to set up
  • Portable and light weighed
  • Auto-shutdown feature
  • Flexibility to shut between AC and DC
  • Requires welding skills before use

It is one of the best TIG welders for aluminum, having an amperage range of 10-165A. It can be weirdly used for different welding purposes and the best unit for beginners’ institutional training.

9. PRIMEWELD TIG225X 225 Amp IGBT AC DC Tig/Stick Welder

Firstly Primeweld is built by the latest technology to fit today’s needs of modern welders. More to it is that this machine has an AC DC power option of 225 amps that deliver the best welding results for both aluminum and stainless steel etc. Along with it also comes with a stick function.

Similarly, the Primeweld machine also has a power width modulation and an IGBT technology design that provides much-wanted reliability. Moreover, the machine gives the best performance when operated between 110v and 220v. Secondly, the prime weld unit comes with a CK17 flex torch, tubing, and connector. Also, the foot pedal control controls the amperage from 10 to 225 amp with a pulse end of 10 to 225 amp.

Lastly, the unit has a pulse frequency of 0.5 to 10 Hz and a pulse time of 90%/flow. The other features involved in this unit are AC balance between 30 and 70 percent, HF start, upslope 0 to 10s, AC frequency 40 to 200 Hz, and downslope of 0 to 25s. The weight of the product is 90 pounds and has a warranty of 3 years.

  • CK 17 torch
  • Metal food pedal
  • 3 years warranty
  • 200 Hz pulse frequency
  • 10 to 225 amperage range
  • Instruction is not clearly mentioned in the manual

It is one of the best TIG welders for aluminum because of the wide variety of welding features. Primeweld is regarded as a top-notch quality welder that is widely used in arc welding processes. The standard features like CK 17 torch, tubing, foot pedal control makes it a good investment for both professional and newbies.

10. ESAB EMP215IC 120/230-Volt Dual Voltage Professional Grade MIG/TIG/Stick Welder

ESAB EMP215ic welder is built to IPS23 standard for outdoor tasks. The unit is specially designed for industrial level use in all kinds of weather. Along with this, the machine has a dual volt input option of 120V and 240V. Also, the duty cycle is 40 percent. Moreover, the machine is both MIG and TIG as well as has a flux core feature too.

Similarly, ESAB comes with a 215 big, high-resolution digital display for settings and a user manual. Also, there is a 2T/4T switch with a trigger lock for long welds to prevent you and your hand from getting tired. The ESAB is designed with a smart MIG technology best adapted to make small incremental improvements to the settings.

Despite this, the machine has an automatic setting feature that sets up the processor following the plate’s input wire diameter and thickness. This feature is beneficial for professional welders that are working on special tasks. Lastly, Rebel 215 includes two MIG and TIG torches and a Victorian regulator also. The machine warranty is 3 years, and the product weight is 79.9 pounds.

  • Bigger Screen For User Settings
  • ESAB 2151C torch
  • Includes MIG gun and TIG torch
  • DC TIG welder only

Rebel is the best TIG welder for aluminum; it has a wide range of features that makes its results outstanding and special for users. Also, the heavy-duty weatherproof case that comes with the unit makes it quite attractive for customers to carry and use the welder for any task regardless of the weather conditions.

FAQs

What type of welder is best for aluminum?

For aluminum, a TIG (tungsten inert gas) welding machine is a better choice.

Can all TIG welders weld aluminum?

Yes, but several factors will influence your project’s ease, quality, and appearance.

Do you TIG weld aluminum on AC or DC?

Welding aluminum is one of the only times that an alternating current is preferred.

Is it hard to weld aluminum?

Yes, quite often, it is tough to weld aluminum.

Conclusion

Choosing the best TIG welder for aluminum is a challenging task because the best TIG welder is the one that can perform all-purpose tasks on aluminum. To boost your skills and get outstanding results, you always need a precise unit for your work. This article has reviewed the 10 top best TIG welders for aluminum, each having specific features that make them top rated. But here, we have narrowed down the list, even more to make your purchase easier.

  • Weldpro 200 Amp LCD Inverter 5 in 1 Multi-Process Welder is one of the top amazon chosen products because of its portability, Dual voltage, and Hot start and arc force features.
  • LOTOS MIG140 140 Amp MIG Wire Welder is the best seller of amazon product because of its durability, easy control, and usage.
  • Aluminum Welder AC DC 200 Amp is a top-rated amazon product because of its AC DC welding and amperage control through a foot pedal.

We are really hopeful that this review has made your purchase easy. Also, do not forget to share your feedback with us and keep visiting us for more content.

Happy shopping!

2 thoughts on “10 Best TIG Welder For Aluminum in 2021 – Review & Buying Guide”

Leave a Comment